When providing high-quality and professional metal processing solutions has become one of the most basic standards in the industry, HSG looks forward to the cutting-edge, touches the development of intelligent high technology, assists industry customers in intelligent and efficient development, and jointly moves towards the new era of Industry 4.0.
HSG smart factory solution deeply integrates the HSG-MES manufacturing execution system, X Factory central control system, and SCADA data acquisition system, providing a one-stop digital and intelligent manufacturing solution for the sheet metal industry. This innovative solution empowers workshops with digital intelligence, making factories "smarter" and comprehensively improving production efficiency and quality while reducing operational costs, bringing revolutionary changes to the manufacturing industry.
When a customer places an order, the HSG-MES manufacturing execution system quickly launches, closely integrating with CAM typesetting software to reverse-disassemble 3D models, automatically construct product BOMs, and form material lists. The CAM typesetting software automatically performs pre-nesting, and the system generates material procurement lists based on nesting results, calculating costs for personnel, equipment, and materials online to provide customers with fast and accurate quotes.
By introducing the HSG Smart Factory Solution, on-site production work orders are issued by the MES system to X-Factory, reducing processing errors caused by data transfer errors based on automatic scheduling capabilities. Production management personnel can monitor the production status of work orders and material inventory information in real time, discover problems affecting production in a timely manner, quickly adjust production plans, and improve overall production efficiency.
As the brain of the smart factory, the X-Factory central control system internally integrates functional modules of the SCADA data acquisition system. The SCADA data acquisition system can achieve interconnection and interoperability between different brands and types of equipment for intelligent collaboration in the production process. Based on order scheduling and material consumption progress, automated material warehouses and AGV trolleys automatically deliver materials to workstations, and automatic warnings are issued when material warehouses are low on materials. X-Factory can seamlessly integrate with equipment for each process to automate production.
During the production process, the MES system automatically performs statistical analysis of production data according to different time dimensions, generating key indicator reports for equipment and warning notifications for equipment failures, maintenance, etc., which greatly assist in improving equipment performance, extending equipment service life, and improving production quality and efficiency.
It is worth mentioning that the HSG Laser Smart Factory Solution adopts a B/S architecture, allowing users to easily access real-time processing data for each process equipment through computers, mobile phones, and other mobile terminals. After production is completed, the cost performance module of the MES system can quickly generate cost and profit and loss reports for each production link to help companies quickly diagnose which production link has excessively high costs, identify problems anytime and anywhere, and escort business operations.
The HSG smart factory solution marks that HSG will lead customers into a new era. By deeply integrating the HSG-MES manufacturing execution system, X Factory central control system, and SCADA data acquisition system, it provides a one-stop digital and intelligent manufacturing solution for the sheet metal industry. This innovative solution endows the workshop with digital intelligence, making the factory more intelligent, comprehensively improving production efficiency and quality while reducing operating costs, bringing revolutionary changes to the manufacturing industry. HSG smart factory solution will provide customers with faster and more accurate production services, and will also bring new opportunities and challenges to the development of the metal processing industry.